ORDO — the Object Recognition, Detection & Orchestration System — uses real-time AI vision to monitor your conveyor belts, detect defects or missing components with precision, and instantly orchestrate rejection mechanisms. Zero slowdown, zero compromise.
From camera to conveyor control in under 20 milliseconds — a seamless, four-step pipeline that never sleeps.
Industrial-grade cameras are precisely mounted above conveyor belts. ORDO supports mono, stereo, thermal, and hyperspectral imaging.
Frames are fed into custom-trained deep learning models that detect objects, identify missing parts, and spot surface anomalies instantly.
ORDO evaluates each detection against pass/fail rules, tolerance thresholds, and multi-frame logic to eliminate false positives.
Outputs wire directly to PLCs. Defective items are pneumatically ejected without stopping the line, and events are logged to ERP.
ORDO is not just detection software — it's a complete industrial intelligence platform built for the factory floor.
Train ORDO to recognize hundreds of SKUs simultaneously. Whether it's a fan blade, a bottle cap, or a PCB trace — each item gets its own profile.
Custom Model TrainingSurface scratches, cracks, discoloration, and foreign material. ORDO's anomaly engine surfaces defects human inspectors consistently miss.
Unsupervised Anomaly AIEnsure every assembly contains all required components. ORDO counts and verifies presence, triggering rejection the moment completeness fails.
BOM-Level CheckingNative integrations with Siemens, Allen-Bradley, and other PLCs. Control ejectors, belt speed, and diverters from a unified interface.
PLC AgnosticLive OEE, defect rate trending, SKU-level pass/fail metrics. Export to ERP or BI systems via API. Set up SMS/Slack alerts in minutes.
ERP / MES IntegrationORDO learns from every production run. Edge cases are auto-queued for re-labeling. Models improve autonomously, reducing false flags daily.
Active Learning LoopFrom electronics to food packaging — ORDO adapts to the unique demands of every industry line.
A leading fan manufacturer replaced end-of-line manual inspection. ORDO is installed above the assembly conveyor to detect every single blade, motor mount, capacitor, and grille before the box is sealed.
Reduced customer complaints by 91%. Saved ₹2.4 Cr annually in warranty replacements. Line throughput increased 8%.
High-speed bottling lines face the critical risk of foreign materials (glass shards, old liquid residue, insects) remaining inside recycled or newly blown bottles before the filling phase.
Achieved 100% compliance with FDA sanitation regulations. Prevented two major batch recalls in the first year of deployment.
A miscounted blister pack or a broken pill can result in severe regulatory fines and health risks. ORDO ensures absolute perfection in every single pharmaceutical package before sealing.
Zero defective blister packs reached the market in 24 months. Eliminated the bottleneck caused by random manual sampling.
Surface Mount Technology (SMT) lines require microscopic precision. ORDO integrates directly with automated optical inspection (AOI) machines to classify soldering defects using Deep Learning rather than rigid rules.
Reduced AOI false-call rate from 18% down to 0.5%, saving hundreds of hours of manual engineer review time per month.
A missing expiry date or a compromised plastic seal on a food package can lead to spoilage and regulatory action. ORDO monitors high-speed food packaging lines for compliance and safety.
Guaranteed 100% label compliance for supermarket distribution. Eliminated supermarket return fees due to unreadable barcodes.
Automotive safety relies on perfect mechanical assemblies. ORDO is positioned on robotic arms and static frames to verify the presence of critical fasteners, bolts, and the quality of spot welds before the vehicle advances.
Averted massive potential recall costs by catching 14 missing suspension bolts over a 6-month period before dispatch.
Cloud AI is too slow for moving conveyor belts. ORDO runs heavy neural networks directly on edge industrial PCs right next to your line, ensuring sub-20ms reactions while syncing analytics securely to the cloud.
See why modern plants are switching from legacy rule-based vision systems and manual inspection to ORDO's AI.
"We tried rule-based vision systems before, but they failed whenever the factory lighting changed. ORDO's AI doesn't care about glare or slight rotations. It catches 100% of missing fan components. It's almost magical."
"The PLC orchestration feature is the real game changer. We didn't just buy a camera; we bought a system that actively ejects bad bottles from our line at 400 bottles per minute without human intervention."
"Deployment took 3 days instead of 3 weeks. The ORDO team trained the model on our PCB defects, hooked it into our Siemens PLC, and we had ROI within the first quarter by reducing manual rework."
Whether you are testing a single conveyor line or rolling out to a global network of factories, we have a plan for you.
Perfect for proving ROI on a single critical production line.
Complete quality control orchestration for medium factories.
For global manufacturers needing infinite scalability and control.
Everything you need to know about integrating ORDO into your production environment.
Our automation engineers are ready to analyze your line and suggest the best camera and AI setup.
Book a live demo to see ORDO detect defects on your actual products. Send us a video of your line, and we'll show you the AI in action before you spend a dime.